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Old 07-13-2009, 09:41 PM
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Unhappy Stupidity = Broken Quick Disconnect

So what's the best thing to do right after you get your 996? You should totally check the fluid levels.

And when you're topping up your coolant, you should certainly tip the bike up so everything's level.

However, what you shouldn't do is leave the fuel tank perched precariously while doing this.

Had to do a panic grab to keep it from falling off, but it tilted over, and managed to snap a quick-disconnect.

Here's some pictures of the damage. I'm assuming I need at least one male (fuel line side) connector. And if I buy the metal fitting off of motowheels, I'll have to buy the female too, as it says they're not compatible. Is there anything else? Will I need to cut the fuel line off, and re-crimp around the new fitting?

Fck me, I'm dumb sometimes.







Don't suppose anybody has an extra OEM fitting laying around?
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Old 07-13-2009, 10:38 PM
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I've got a used spare here.....

Don't know why there would be any incompatibility issues, should be interchangeable. I've got both on mine.....

Don't cut your hose, pry that little crimp thing apart and either re-use it or get a small hose clamp.
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Old 07-13-2009, 10:53 PM
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What would you want for your used fitting, and does it have the o-ring, and all that goodness?
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Old 07-14-2009, 01:25 AM
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Feel for you man! One month ago, i've totaly screwed my CBR F3 oil pan during an "uneven use of torque wrench on drainplug".....



Could be time for metal ones?
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Old 07-14-2009, 09:04 AM
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Zarn,

Make me an offer I can't refuse..... as far as I can tell the O ring is fine. But quite honestly, if you go to all the pita of replacing the original piece, why not get the metal (chrome plated brass) unit and be done with it for good - no more breaking that one.
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Old 07-14-2009, 10:34 AM
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Quote:
Originally Posted by 916duc View Post
Zarn,

But quite honestly, if you go to all the pita of replacing the original piece, why not get the metal (chrome plated brass) unit and be done with it for good - no more breaking that one.
Agreed plus change the hoses at the same time as they deteriorate, when I fitted the metal pieces I had a struggle to get the hose on them and then a few months later one hose started leaking at the injector end, with the new hose the fittings went on easily - the hose is cheap enough so best to swap the lot (including new clamps) while you're at it.
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Old 07-14-2009, 01:12 PM
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Default Add some Moto GP Style Bling

Check out this option;

The fuel line quick disconnects to get when you're done ****ing around. - ADVrider

Courtney
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Old 07-14-2009, 03:15 PM
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$16 here, but I think they have a minimum charge.
Doesn't say about incompatibility with the female, but check again.


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Old 07-14-2009, 11:56 PM
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New Quick Disconnect Fuel Fittings Ducati and Triumph :eBay Motors (item 310088800491 end time Jul-28-09 18:33:06 PDT)
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Old 07-15-2009, 12:14 AM
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Quote:
Originally Posted by LAN View Post
$16 here, but I think they have a minimum charge.
Doesn't say about incompatibility with the female, but check again.
I have the CPC metal disconnects, which are the same make as the stock fittings. I've not actually used a plastic with a metal fitting but they look the same and physically fit together so I reckon they would be compatible?

But for what it's worth I'd recommend to just change the lot and be done with it.
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Old 07-15-2009, 02:25 AM
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Thanks for the replies. I've ordered metal connectors, and have a guy sending me a spare OEM fitting, too.

Should be back up and running by the end of the week, unless I manage to 'tard out and destroy something else between now and then.
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Old 07-15-2009, 07:13 PM
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Quote:
Originally Posted by DukeDesmo View Post
I have the CPC metal disconnects, which are the same make as the stock fittings. I've not actually used a plastic with a metal fitting but they look the same and physically fit together so I reckon they would be compatible?

But for what it's worth I'd recommend to just change the lot and be done with it.

I would not do a plastic/metal combo with these disconnects. I would go for metal-female/metal-male or plastic-female/plastic-male.
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Old 07-16-2009, 05:31 PM
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1. Get the metal disconnects. They should be compatible with plastic, but go all metal. Where does the fuel go if the disconnects leak?

2. Get fuel injection hose at the automotive parts store, you want SAE J30R9 hose.

3. While at the auto parts store, get VITON o-rings. The CPC o-rings that came with my fittings were nitrile o-rings or whatever and swell in fuel. The CPC o-rings are a standard size. Typically the fuel injection o-ring assortments have the right o-rings. Keep extras in the tailsection!

4. Set coolant level when coolant is COLD!!!

If that's the dumbest thing that you've done, you've got me beat by a mile!!
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Old 07-16-2009, 07:36 PM
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Quote:
Originally Posted by desmo11 View Post
While at the auto parts store, get VITON o-rings. The CPC o-rings that came with my fittings were nitrile o-rings or whatever and swell in fuel.
I had this happen. I never had to change the (black) O-rings on my old plastic fittings but after about a year with the metal fittings the (black) O-rings cut when re-fitting due to them having swollen.

I bought the green O-rings from a Ducati dealer - best keep a few spares, they don't cost much and as said any leak goes directly onto the (hot) rear cylinder right under the fuel tank and your arse.
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Old 07-20-2009, 02:40 AM
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"any leak goes directly onto the (hot) rear cylinder right under the fuel tank and your arse. "

ding*ding*ding!!!

Two wheeled tiki torch!
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Old 07-21-2009, 10:47 PM
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Well, the problem has been successfully sorted with a metal fitting. Now we'll move on, and see what other fragile things I can carelessly destroy.
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Old 08-22-2009, 10:06 PM
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Don't feel too bad. I am sure everyone has made a brain fart working on their machine at some point. I for one am guilty. It just pisses you off.

Good luck
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Old 08-24-2009, 03:39 PM
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Don't worry, those things break if you merely look at them.
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